ENDA-600 Series Stack Gas Analyzer System

Overview

The ENDA-600 Series is a lineup of analyzers for the highly sensitive and accurate measurement of NOx, SO2, CO, CO2, and O2 stack gases emitted from combustion furnaces and the boilers of thermoelectric power plants. The units are capable of the simultaneous and continuous measurement of five different components using only one analysis device. The economical, space-saving, low-maintenance units offer stable monitoring over the long term and are equipped with such standard functions as automatic calibration, calculation, moving average, external confirmation direct output, and self-diagnosis. Offering superior operability and minimal maintenance, the sampling systems have been standardized into six types, including those for monitoring boiler gases, waste incineration, mining, and processing, thereby providing users with a choice of systems that meet the demands of a variety of fields and uses. For example, the ENDA-625 (CO/O2) is especially suited for stable combustion control and waste incineration plants, which are subject to laws regarding the emission of dioxins.

Features

  • A single analysis unit provides continuous, highly accurate monitoring of NOx, SO2, CO, CO2, and O2.
  • A NOx/CO2 interferant element sensor provides continuous compensation and accurate NOx monitoring limits the influence of CO2.
  • The units are equipped with an automatic seven-day calibration function (standard) and can be equipped with a 1-9 day calibration function.
  • A purge controller automatically purges clogs due to dust on a set cycle.
  • The units are equipped with a reagent gas probe that is easy to insert and remove.
  • An independent humidity mechanism minimizes damage due to liquefaction (units for use at waste incinerators, electric power plants, and glass furnaces).
  • There is no alteration to any reagent gas composition, and a dust catcher completely removes SO3.

Manufactured by HORIBA

Specifications

Model

ENDA-600

Component

NOx

SO2

CO

CO2

O2*1

Measurement methods

NDIR

NDIR

NDIR

NDIR

Magneto-pneumatic detection

Range*2

Standard

200~5000 ppm

200~5000 ppm

200~5000 ppm

5~50 vol%

10~25 vol%

 

Optional

100~5000 ppm

50~5000 ppm

50~5000 ppm

-

-

Range Ratio

Within a factor of 10

Within a factor of 10

Within a factor of 10

Within a factor of 10

Within a factor of 2.5

Repeatability

Within 0.5% of full scale (with optional range, or during O2 measurement, ±1.0% of full scale)

Linearity

±1.0% of full scale

Zero drift

±1.0% of full scale per week(assuming surrounding temperature is maintained within 5 °C)
(with optional range, or O2 measurement, ±2.0% of full scale per week)

Span drift

±2.0% of full scale per week (assuming surrounding temperature is maintained within ±5°)

Response time*3

Within 60 seconds (Td + T90 from equipment intake area) (within 240 seconds for SO2 only)

Overall interference frrom co-existing gases

±2.0% of full scale per week (within standard range, with standard gas formation, not including SO2 analyzer used for LNG)

Display

4-digit LED display

Environment
Condition

Temperature

-5 to 40 °C (away from direct sunlight and radiation heat )*4

Humidity

85% or less (no condensation)

Vibration

100 Hz, 0.3 m/S2 or less

Measuring Gas Condition

Temperature

250 °C or lower

Dust

0.1 g/Nm3 or less

Standard gas composition*5

NO: 500 ppm or less; NO2: 6 ppm or less; SO2: 1000 ppm or less; SO3: 50 ppm or less;
CO: 200 ppm or less; CO2: 15% volume or less; H2O: 20% volume or less

Sampling method

Dry sampling using an electric cooler

Sample gas flow

2.5 L/min~3.0 L/min

Sample inlet tube

Teflon tubing (Ø8/Ø6 mm)

Sample gas pressure

±4.9 kPa (three points selected) (with no sample gas back pressure)

Sample gas pressure control

Constant-pressure trap

Output

DC 4 to 20 mA (absolute output) (DC 0 to 16 mA/DC 0 to 1 V/DC 1 to 5V optional) Max. 12 output systems

External output

Contact closure to signal analyzer malfunction, calibration error, power failure (or circuit breaker failuer), range identification, under calibration, under maintenance, under purge (option)
Contact capacity: DC 125 V 1 A, AC 250 V 1 A resistance load

Calibration gas

Zero gas

N2 or Ambient air

O2 carrier gas

Ambient air

Span gas

Gas cylinder for each component measured (when there is no measurement method authorization: O2 or ambient air can be used)

Probe collection point filter

Flange: JIS 10K, 40 AFF; Sample probe tube length: 1000 mm; Material: SUS-316 stainless steel;
Filter element: SUS-304 stainless steel and 2um-pleated quartz wool; Electric heater: 100 VA, with water droplet proof case

Voltage at power source

AC line, 47.5 Hz to 63.0 Hz

Power consumption

900 VA plus additional 600 VA for the cold-climate version

Exterior dimensions/Mass

1 to 2 component system with 6 calibration gas cylinders; 600 (W) x 1800 (H) x 800 (D) mm / Approx. 250 kg

2 to 5 component system with 6 calibration gas cylinders; 800 (W) x 1800 (H) x 800 (D) mm  / Approx. 280 kg

Materials in contract with sample gas

SUS-316 stainless steel, Teflon, polypropylene, flourorubber, PVC, and glass

Standard system enclosure

Door: Front opening

Interface: Right front

Color/Finish

Semi-gloss Munsell 5Y7/1 on all inner and outer surfaces

*1: No carrier gas cylinder is required.

*2: Up to two ranges are supported for each component.

*3: Response time may vary depending on the sampling system composition.

*4: Support is available for -15 to 40 °C (cold-climate version) and 5 to 50 °C.

*5: An NH3 scrubber is available as an option for cases where a combined gas includes NH3. SO2 measurement corrected for CH4 interference is available for cases where there is CH4 in the sample gas for SO2 measurement. CO measurement corrected for N2O interference is available for cases where there is N2O in the sample gas for CO measurement.