Application
ENDA-5000 Stack Gas Analysis System
Overview
Over 100,000 systems installed and 30 years of quality and experience. That is the base on which HORIBA's new ENDA-5000 series of stack-gas analysis systems is built. These systems have a smaller footprint, and use cross-flow modulated non-dispersive infrared (NDIR) detection with a magnet-pneumatic detection method that is inherently drift-free. The ENDA-5000 series are superior continuous analysis systems that are perfect in the difficult field of exhaust gas measurement, where measurement errors cannot be tolerated. The series features a new intuitive touch panel that makes every operation available with the touch of a single button. The ENDA-5000 series systems are also designed for faster, more efficient maintenance. They are ideal for a variety of uses, including monitoring steam boiler, refuse incinerator, and electric power generation plant emissions to assure pollution standards are being met.
Features
Continuous simultaneous measurement of up to 5 components with one system
HORIBA'S innovative optical technology enables ENDA-5000 series measure up to five components which can be arranged any combination.
Correction for interference
The interference correcting sensor uses a unique interference filter to compensate for the influence of interference by other gases.
Better alerts and extra alerts
In addition to the alert functions available in the past, the ENDA-5000 series feature extra alert functions. A continuous checking process can prevent the unit from stopping due to a failure, reducing the risk of failed measurements and assuring consistent operation.
US Patent No. 5,966,676
Dramatically reduced correction time for SO2
Corrections of SO2 measurements using wet base methods of the past took a great deal of time (about 15 minutes), but with the ENDA-5000 series' dry base method, correction takes only three minutes.
A variety of types functions (up to 12 kinds of output)
Instantaneous output (NOx, SO2, CO, CO2, O2)
O2 calculated output values (NO2, SO2, CO)
Moving average values (for one to four hours)
HORIBA's NDIR method, trusted through years of experience
Dual optical path comparison
The sample gas and reference gas are each put in different cell for measurement.
- This method is appropriate for laboratory use and other kinds of batch measurement.
- Differences in the cleanliness of the two optical paths results in signal variation.
- Keeping the cells clean requires periodic cleaning
- During transport, and inspection, and whenever the unit is subject to vibrations, fine adjustment by a skilled service person is required.
With magneto-pneumatic detection, there is no need for cylinder carrier gas>
The ENDA-5000 series use magneto-pneumatic detection to measure O2. Since the sample gas does not come into direct contact with the detector, there is no deterioration due to corrosion, which enables long-term stable operation. What’s more, thanks to HORIBA’s innovative technology, in which ambient air is used as a carrier gas, there is no need for a carrier gas supply, which translates into lower costs.
Manufactured by HORIBA
Specifications
Model | ENDA-5000 | ||||||
Component | NOx | SO2 | CO | CO2 | O2*1 | ||
Measurement methods | NDIR | NDIR | NDIR | NDIR | Magneto-pneumatic detection | ||
Range*2 | Standard | 200~5000 ppm | 200~5000 ppm | 200~5000 ppm | 5~25 vol% | 10~25 vol% | |
| Option | 100 ppm~ | 50 ppm~ | 100 ppm~ | - | - | |
Range Ratio | Within a factor of 10 | Within a factor of 10 | Within a factor of 10 | Within a factor of 5 | Within a factor of 2.5 | ||
Repeatability | Within 0.5% of full scale/week (with optional range, or during O2 measurement, ±1.0% of full scale/week) | ||||||
Linearity (indicator error) | ±1.0% of full scale | ||||||
Zero drift | ±1.0% of full scale/week (assuming surrounding temperature is maintained within 5 °C) | ||||||
Span drift | ±2.0% of full scale/week (assuming surrounding temperature is maintained within 5°) | ||||||
Response time*3 | Within 60 seconds (Td + T90 from equipment intake area) (sample flow 0.6 L/min.) (within 240 seconds for SO2 only) | ||||||
Overall interference from co-existing gases | ±2.0% of full scale (within standard range, with standard gas formation) | ||||||
Display | Touch panel LCD (backlight) (four usable lines) | ||||||
Environment | Temperature | -5 to 40 °C (away from direct sunlight and radiation heat )*4 | |||||
Humidity | 85% or less (no condensation) | ||||||
Vibration | 100 Hz, 0.3 m/s2or less | ||||||
Dust | Standard environment or better | ||||||
Measuring Gas Condition | Temperature | 250 °C or lower | |||||
Dust | 0.1 g/Nm3 or less | ||||||
Standard gas composition*5 | NO: 500 ppm or less; NO2: 15 ppm or less; SO2: 1000 ppm or less; SO3: 50 ppm or less; | ||||||
Sampling method | Dry sampling using an electric cooler | ||||||
Sample gas flow | 2.5 L/min~3.0 L/min | ||||||
Sample inlet tube | Teflon tubing (Ø8/Ø6 mm) | ||||||
Sample gas pressure | ±4.9 kPa (three points selected) |
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Pressure control | Pressure control uses a regulator and pump; Reduced pressure sampling; Control pressure: -4.9 kPa | ||||||
Output | DC 4 to 20 mA (absolute output) (DC 0 to 16 mA/DC 0 to 1 V/DC 1 to 5V optional) Max. 12 output systems | ||||||
External output | Analysis alerts, analysis warnings, range display, corrections, conservation, purging (option) | ||||||
Correction method | Dry correction, automatic correction (correction cycle: 7 days standard, can be adjusted to between 1 and 99 days), manual correction | ||||||
Calibration gas | Zero gas | With measurement method authorization: N2, When there is no measurement method authorization: N2 or ambient air | |||||
O2 carrier gas | Ambient air | ||||||
Span gas | Gas cylinder for each component measured (when there is no measurement method authorization: O2 or ambient air can be used) | ||||||
Probe collection point filter | Flange: JIS 10K, 40 AFF; Sample probe tube length: 1000 mm; Material: SUS-316 stainless steel; | ||||||
Power supply | AC 100 V ±15 V(85 V~115 V) | ||||||
Power frequency | 50/60 Hz (switchable) | ||||||
Power consumption | About 800 VA (heated piping 30m: +1100 VA; heater in tray: +300 VA) | ||||||
Exterior dimensions/Mass | 600 (W) x 1770 (H) x 300 (D) mm (high pressure gas cylinders, 3.4 L cylinders, maximum of 3 cylinders); About 180 kg (not including cylinders) | ||||||
Materials in contract with sample gas | SUS-316 stainless steel, SUS-304 stainless steel, Teflon, polypropylene, polyethylene, | ||||||
Enclosure | Independent outdoor installation | ||||||
Color/Finish | Semi-gloss Munsell 5Y7/1 on all inner and outer surfaces |
*1: No carrier gas cylinder is required.
*2: Up to two ranges are supported for each component.
*3: Response time may vary depending on the sampling system composition.
*4: Support is available for -15 to 40 °C (cold-climate version) and 5 to 50 °C.
*5: An NH3 scrubber is available as an option for cases where a combined gas includes NH3. SO2 measurement corrected for CH4 interference is available for cases where there is CH4 in the sample gas for SO2 measurement. CO measurement corrected for N2O interference is available for cases where there is N2O in the sample gas for CO measurement.
Brochures
ENDA-5000 Stack Gas Analysis System Brochure uploaded on 2014/6/13 (PDF:1.1MB)