Trace oxygen analysis in copper
To quickly and accurately quantify the oxygen contained as trace impurities in copper.
EMGA-920
Oxygen/Nitrogen Analyzer
EMGA-920 O/N analyzer: It's a "New flagship model” for O/N analyzers and user friendly product.
This is an oxygen and nitrogen elemental analyzer with high accuracy and repeatability suiting to cutting-edge technology's R&D as well as quality control in the market of steel, new materials, catalyst and so on. This is a new generation model optimized to fit to user's requests.
The oxygen is measured as carbon monoxide and carbon dioxide by a non-dispersive infrared detector and the nitrogen by a thermal conductivity detector.
Segment: Scientific
Manufacturing Company: HORIBA, Ltd.
Principle and Gas flow diagram
The sample is placed in a graphite crucible and the crucible is maintained between the upper and the lower electrode of the impulse furnace. A high current power passes through the crucible to create a high temperature.
The oxide in the sample reacts with the graphite crucible, and is extracted as carbon monoxide (CO), and carried together with the carrier gas. The extracted gas is directly analysed after the dust filter. According to the oxygen concentration, it is determined by CO or CO2 after pass throw oxidizer (Copper Oxide) with a non dispersive Infra-Red analyser (NDIR).
The Hydrogen is determined with a non dispersive Infra Red analyser as H2O after H2 passes through the oxidizer (Copper Oxide).
Super High Performance
Wide range and high accuracy measurement
*Range: Oxygen: 0-5%, Nitrogen: 0-3%, Hydrogen: 0-0.25%
*Accuracy: σn-1≦0.3ppm or CV≦1.0% for STD sample
σn-1≦0.02ppm or CV≦0.5% for Reference gas
*Accuracy H: σn-1≦0.04ppm or RSD≦2.0% for Reference gas
Double detectors of oxygen (CO and CO2), long type cell and optimized design of TCD provide wide range measurements.
Optimization of the signal processing reduces by half the electrical noise compared to conventional model.
Standard
EMGA fulfils requirements of the standard method for analysis of steel titanium, ceramics etc…
EX)
*ISO10720, ISO17053
*JIS G1228
*ASTM E1019, ASTM E1569, ASTM E1409…
User-friendly Software
Measurement Window
Simple software allows easy handling.
Extracted gas signals are displayed in real time numerically and also as curves together with temperature level. Graphs are saved automatically.
In the measurement window, sample weight can be registered automatically. Results are saved in a data table for easy management.
HORIBA originality-Maintenance navigator
Maintenance counter informs users at the timing of consumables replacement to keep high accuracy means.
And as navigator describes the easy to understand procedure for the replacing parts, operator can do maintenance works with absolutely no experience and technical knowledge.
EMGA-920:Oxygen/Nitrogen analyzer
Principle
Oxygen:Non Dispersive Infrared detector
Nitrogen:Thermal Conductivity detector（TCD）
Measurement range*:
Oxygen:0-5%, Nitrogen:0-3%
*Up to 100% wt is possible by decreasing the sample weight.
Sample weight: 1,0 ± 0,1g
Sensitivity(Minimum reading): Oxygen/Nitrogen: 0.0000001%(m/m)
Accuracy**(Repeatability)
Oxygen/Nitrogen
σn-1≦0.02%(m/m) or CV≦0.5% whichever is larger (Reference gas)
σn-1≦0.3%(m/m) or CV≦1.0% whichever is larger (Standard sample)
** Based on the sample weight 1,0 ± 0,1g and with automation functions described below
Display
1) Measurement result: LCD or printout
2) Alarm message: LCD or printout
3) Flow sheet: LCD
Power of furnace
Iner gas fusion in impulse furnace
Enable to set the generating power 0 - 8,0kw
Sample introduction: Dual sample/flux introduction mechanism
Automation functions: Auto cleaner, Crucible loader
Integration conditions:
Preset time integration
Integration up to reach comparator level
Preset time integration or integration up to reach comparator level, whichever is shorter
Sample ID: Enter up to 20 one-byte characters
Calibration
1) One point or multi point calibration (Reference gas or standard samples)
2) Calibration using previous analysis data
3) Calibration curve correction function
Functions
1) Display of realtime extraction curve
2) Analysis interruption
3) Self diagnosis and alarm display
4) Analysis of extraction curve (Superposition, difference etc analysis)
5) Out put (RC-232C or TCP/IP)
Dimensions: 750mm(H)×785mm(D)×653mm(W)
Sample introduction is positioned at 650mm from table.
Weight: 230kg
On carrying, it is devided in two units (Under 140kg/unit)
Computer: PC model operating OS Windows® XP(SP2) and beyond
Power
Main unit: AC200/220/230/240V ± 10%
Auto cleaner: AC100V (Step-down transformer)
Frequency: 50/60 ± 1Hz
Electric power consumption
Main unit:12kVA (MAX)
Auto cleaner: 1.5kVA (MAX)
Ground resistance: Less than 10Ω
Installation condition
Operation temperature: 5-40°C
Performance temperature: 5-35°C
Humidity: Maximal relative humidity 80％RH between 5-31℃, Linearly decrease down to 50％RH between 31-40℃
Vibration: Duplex amplitude 20micron and less than 0.098m/S2 accelerations at frequency band
Required gas
He carrier gas: Purity greater than 99.995%, Pressure 0.35MPa
Stainless steel pipe(O.D.3mm) and suitable connecter fitting within 3m of unit
Dry air or N2 as operating gas: Pressure 0.45MPa
Nylon pipe(O.D.6mm) and suitable connecter fitting within 5m of unit
Cooling mechanism: Radiator unit (Separation type)
Electronic balance (Option)
Enable connection with electronic balance with 1-0,01mg minimum display
Optional automatic voltage regulator (AVR)
Capacity:15kVA
Weight: 130kg
Schematics
Law Nitrogen Determination in Steel
Battery Evaluation in Electrical Equipment
Analytical Chemistry in Chemicals
Quality Assurance for the Analysis of Steel by Gas Component Analysis
Sample Preparation and Sampling Methods for the Gas Analysis of Steel
Hydrogen Analysis in steel and metals: Solid Extraction or Fusion
EMGA has been designed for accurate measurements of hydrogen content in different sample types such as ferrous metals, non-ferrous metals, semiconductors or electronic materials. The hydrogen content is extracted by fusion of the sample in inert gas and analyzed by a high sensitivity thermal conductivity detector. It is also possible to avoid fusion and extract hydrogen content in the sample by heating below the melting point. The purpose of this note is to explain when to use fusion or solid extraction, the benefits, the applications and samples.
The Hydrogen Analysis of Solid Samples
Each year the marketplace sees increasing demands for the analysis of hydrogen contained in various sample materials.
Oxygen and Nitrogen determination in Aluminium Nitride
This application note will show the relevance of the EMGA-920 to measure high level of Nitrogen while maintaining the needed precision for Oxygen determination in AIN.
Oxygen and Nitrogen determination in Boron Nitride
This application note will show the relevance of the EMGA-920 to measure high levels of nitrogen while simultaneously determininig low levels of Oxygen with good precision.
